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Instructions for constructing fluted panels with curved corners and skeleton panels in the easiest, fastest and most accurate way

This article will help you be confident Construction of Kosmos PVC fluted panel above skeleton , and curved angle easily and quickly. Just follow the steps below, you will have a beautiful dream project.

B1 Prepare tools to install Kosmos fluted panel onto the frame and curved corners

Supplies:

  • Galvanized iron bar.
  • Kosmos fluted panel.
  • Stainless steel brackets and screws.
  • Kosmos glue.

Tool:

  • Handheld cutting machine.
  • Corner cutter.
  • Drill.
  • Screw machine.
  • Tape measure.
  • Laser meter.
  • Welder.
  • Dryer.
Tools for constructing Kosmos fluted panels on skeleton frames and curved corners.
Tools for constructing Kosmos fluted panels on skeleton frames and curved corners.

B2 Prepare the skeleton to install PVC fluted panel on uneven areas

Before installing PVC fluted panel, the construction surface needs to meet the following requirements:

  • The surface is flat, not rough, cracked, or peeling.
  • The surface is dry, not wet, with good adhesion.

In case the wall does not meet the above requirements, it is necessary to use a skeleton to create flatness and stability for the surface. Distance between bones no more than 50cm.

Install the skeleton system at the location where the Kosmos fluted panel needs to be installed.
Install the skeleton system at the location where the Kosmos fluted panel needs to be installed.

B3 Measure and cut Kosmos plastic fluted panel

To cut fluted panel to the appropriate size, we need to use a cutting machine and a ruler. After determining the position that needs to be cut, we will use a pen to mark it accurately.

Measure and cut Kosmos plastic fluted panel to the required size.
Measure and cut Kosmos plastic fluted panel to the required size.

B4 Use glue to install Kosmos fluted panel

To install Kosmos fluted panel on the frame, we need to use specialized glue (Kosmos bond). Glue is applied to the frame, instead of on the back of the panel like when installing directly.

Apply glue to the frame before installing the wooden imitation plastic fluted panel on top.
Apply glue to the frame before installing the wooden imitation plastic fluted panel on top.

B5 Use screws and stainless steel screws to fix the panel on the frame

To fix the fluted panel to the frame, you need to use stainless steel screws and screws. The keel is attached to the underside of the panel, where the panel and the frame meet. Then, use a screwdriver to fix the fluted panel onto the frame through the screw.

Fix the Kosmos PVC fluted panel with screws and stainless steel screws.
Fix the Kosmos PVC fluted panel with screws and stainless steel screws.

To ensure the reliability of fluted panel 3m long, need to use approx 6 kegs.

  • If used less, it can cause the panel to become creaky and unstable.
  • If you use more, it will waste material.

B6 Assemble the two panels together through the yin and yang lock

The fluted pvc panel is installed with a lock, helping to connect the panels tightly, without revealing joints. Stainless steel screws and screws are completely hidden below the lock, ensuring the aesthetics of the project.

Assemble the Kosmos fluted panel together through the yin and yang lock.
Assemble the Kosmos fluted panel together through the yin and yang lock.

You can see more tips for seaming panels without showing edges in the video below!

B7 Install wood-imitation fluted plastic panels at curved corners

To install the curved corner position, we need to heat the panel to make it more flexible. Next, we cut a groove on the back of the panel as shown in the illustration below!

Construction steps for installing Kosmos Fluted Panel at curved corners.
Construction steps for installing Kosmos Fluted Panel at curved corners.

In this position, we also apply glue to the skeleton (done after heating to avoid melting) and fix the plate with screws and stainless steel screws.

After the panel at the curved corner is fixed, we continue to assemble the other adjacent panel, repeating the steps continuously until the project is completed.

The installation of Kosmos fluted panels on the skeleton and curved corners is completed.
The installation of Kosmos fluted panels on the skeleton and curved corners is completed.

You can use more Kosmos fluted panel accessories so that the project becomes neat and beautiful.

Don't miss the video instructions for constructing fluted panels on skeleton frames and curved corners below for easier understanding!

Note: The instructional steps are intended for the most basic cases of material installation, serving as references. However, flexible and appropriate construction methods are still prioritized, emphasizing the importance of surveying each specific site and proposing the most suitable construction approach.

Kosmos PVC fluted panel is the perfect solution for projects with uneven wall surfaces or many curved corners. If you have any questions about the installation process, please call  +0903 093 221. Kosmos Vietnam will always be on call to promptly guide you.

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