Instructions for installing 5-wave ASA plastic louvers under glass, polycarbonate, and corrugated metal roofs.

Install 5-wave ASA plastic louvers under glass, corrugated iron, or polycarbonate roofing (code G-5S190X20) by securing the tongue and groove joints with stainless steel brackets and screws. The panels are connected to each other via tongue and groove joints on the panel edges.

The ASA G-5S190X20 plastic wave louvers weigh 3,45kg/piece, making them lightweight, but they still require a frame structure for installation on the ceiling.

The frame structure for constructing ASA plastic fluted panels must meet the following four conditions:

• Durable material: Galvanized steel bars or stainless steel bars.
• Sturdy dimensions: Bar thickness ≥1,2mm, side length ≥25mm.
• Safe distance: Distance between bars ≤30cm.
• Construction in the correct direction: The support beams must be installed perpendicular to the direction of the panel installation. Specifically, for vertical panel installation, install horizontal support beams; for horizontal panel installation, install vertical support beams.

Step 1: Prepare tools and materials for installing the ASA G-5S190X20 5-wave plastic louvers. under glass, polycarbonate, and corrugated iron roofs

8 essential materials needed when installing ASA G-5S190X20 5-wave plastic louvers. under glass, polycarbonate, and corrugated iron roofs the:

1. Reinforcing bar (material: stainless steel, galvanized steel; dimensions: side ≥25mm, thickness ≥1,2mm)
2. 5-wave ASA plastic lamella (G-5S190X20)
3. ASA plastic V-shaped trim (G-V45X45)
4. Insulation materials (silver foam 5mm or more, heat-insulating corrugated iron, plastic foam)
   
5. Stainless steel flathead screws (using the flathead to securely fasten the screw to a rigid support beam)
6. Copper nail
7. Kosmos Exterior Glue
8. Stainless steel kettle

Step 2: Construct an additional frame structure to install the 5-wave ASA plastic louvers under the glass, polycarbonate, or corrugated iron roof.

Construct a new frame layer (stainless steel or galvanized steel, each bar has the following dimensions) ≥25 x 25mm, thickness ≥1,2mm). At the connection point of 2 panels, 2 double ribs with a distance of 5mm are needed.

Step 3: Install the insulation material onto the frame.

After having a new skeleton system, install a layer of insulation material (silver foam 5mm thick or more, heat-insulating corrugated iron or plastic foam) on top of this skeleton and fix it with glue or stainless steel screws.

Step 4: Weld the new frame onto the existing frame for the glass, polycarbonate, or corrugated iron roof.

Weld the new frame (a frame with pre-installed insulation) to the existing frame of the glass, polycarbonate, or corrugated iron roof.

• The weld should be smoothed and painted with anti-rust paint.
• The distance between the new frame and the glass, polycarbonate, or corrugated iron roof should be 300-500mm.
• The frame is slightly sloped outwards by 2-3% to prevent rainwater from seeping back in.
• The gap between the frame and the wall (if any) is 7-10mm. This is a safe distance to allow for the expansion of the frame and the ASA plastic cladding panels.

Step 5: Install the ASA plastic 5-wave louvers onto the frame.

Secure the 5-wave ASA plastic louvers (G-5S190X20) to the ceiling frame using Kosmos exterior adhesive, brackets, and stainless steel screws, specifically:

1. Apply adhesive to the frame before installing the cladding panels.
2. Place the fluted ASA panel (G-5S190X20) in the position where adhesive has been applied to the frame.
3. Attach the brackets to the grooves of the fluted panel, and secure the panel to the frame by drilling screws into the holes in the brackets.
4. Install a male tongue and groove joint to conceal the female tongue and groove joint of the ASA plastic panel.

Perform the process of securing the female and male tongue-and-groove joints continuously until the entire wall surface is covered. A gap of 7-10mm should be left at the end point against the wall for installing the V-shaped trim.

Step 5: Cover the edges of the ASA G-5S190X20 fluted plastic panel ceiling with V-shaped trim.

There are two ways to secure the V-shaped trim to the ASA G-5S190X20 fluted plastic panel during construction. bare the:

1. Secure the trim with adhesive and stainless steel screws (flip-top/fish-tail type), with the screw holes spaced ≤300mm (≤30cm).
2. Secure the trim with adhesive and a nail gun, ensuring the nail holes are spaced ≤100mm (≤10cm) apart.

In addition to ceiling panels, customers can also Wall cladding using fluted panel G-5S190X20.

Installation of 5-wave ASA plastic cladding. under glass, polycarbonate, and corrugated iron roofs Proper application techniques will ensure a beautiful, durable finish and a lifespan of 5-10 years. If you require further assistance, please contact us. Consulting on construction methodsPlease contact us at this number. 0932.067.388 For the quickest and most accurate support.